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PU Injection Machine & Packers — Electric Polyurethane Crack Injection System
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PU Injection Machine & Packers — Electric Polyurethane Crack Injection System

Delivery Details

+91 

Description

PU Injection Machine & Packers – Product Detail

About This Equipment
Description

The PU Injection Machine is an electric-powered, single-component pump system designed to inject polyurethane resin into cracks, joints, and voids in concrete structures under controlled pressure. Supplied as a complete system with the pump unit, high-pressure hose, pressure gauge, and injection packers, it enables fast, precise waterproofing repair without excavation or demolition.

Once injected, the PU resin reacts with moisture in the crack — expanding up to 40 times its original volume — to form a tough, flexible, and permanently watertight foam that seals the crack from within, even against active water flow.

What It Does
Key Features
  • Electric-powered piston pump (1,300W) with high-pressure output up to 15,000 PSI — penetrates fine cracks as narrow as 0.1 mm
  • Integrated hopper, inline pressure gauge, and pressure relief valve for precise, safe, and controlled injection at all times
  • Compatible with single-component PU foam, hydrophilic PU gel, hydrophobic PU resin, and epoxy injection materials
  • Injection packers (hammer-in and mechanical types) — installed in drilled holes at 45° to the crack to act as entry ports for the resin
  • Water-reactive PU resin expands 20–40× on contact with moisture, filling all voids and creating a flexible, watertight seal
  • Stops active water leaks in real time — no need to wait for the structure to dry before injection
  • Easy to flush and clean after use — solvent or acetone flush through hopper clears residual resin from pump and hose
Installation Process
How It Works
1
Drill & Clean

Drill holes at 45° along the crack at 15–30 cm intervals. Clear debris with compressed air.

2
Install Packers

Insert hammer-in or mechanical packers into drilled holes — these act as the injection entry ports.

3
Connect & Inject

Attach the pump hose to the first packer and inject PU resin under controlled pressure from lowest to highest.

4
Resin Expands

PU reacts with moisture, expanding to fill the crack completely and forming a watertight foam seal.

5
Cure & Finish

Once fully cured (minutes to hours), remove packers, cut flush, and clean the surface.

Where It's Used
Fields of Application
💧

Active Leak Sealing

Stops flowing water leaks in concrete structures instantly — no need to wait for the crack to dry before injecting.

🏠

Basement & Below-Grade Walls

Seals hydrostatic pressure-driven leaks in basement walls, floors, and raft slabs without excavation or external waterproofing.

🚇

Tunnels & Subways

Used for emergency and planned waterproofing repair of leaking joints and cracks in tunnel linings subject to groundwater pressure.

🌉

Bridges & Infrastructure

Injects PU resin into cracks in bridge piers, abutments, retaining walls, and culverts to restore waterproofing and structural protection.

🏊

Water Tanks & Reservoirs

Repairs leaking joints and cracks in water retaining structures, sewage tanks, and drainage chambers from the inside face.

🏗️

Construction Joint Sealing

Seals leaking construction and cold joints in concrete structures where the original waterproofing system has failed or was not installed.

About Us

THATHWAMASI BUILDING,
Vennala High School Rd, opp. ST.MATHEWS CHURCH,
Kochi, Kerala 682028

Get Support

Phone: +917736996809

Email: swathytraders08@gmail.com

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