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PU Injection Machine & Packers — Electric Polyurethane Crack Injection System
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PU Injection Machine & Packers — Electric Polyurethane Crack Injection System

Delivery Details

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Description

PU Injection Machine & Packers – Product Detail
Description

The PU Injection Machine is an electric-powered, single-component pump system designed to inject polyurethane resin into cracks, joints, and voids in concrete structures under controlled pressure. Supplied as a complete system with the pump unit, high-pressure hose, pressure gauge, and injection packers, it enables fast, precise waterproofing repair without excavation or demolition.

Once injected, the PU resin reacts with moisture in the crack — expanding up to 40 times its original volume — to form a tough, flexible, and permanently watertight foam that seals the crack from within, even against active water flow.

Key Features
  • Electric-powered piston pump (1,300W) with high-pressure output up to 15,000 PSI — penetrates fine cracks as narrow as 0.1 mm
  • Integrated hopper, inline pressure gauge, and pressure relief valve for precise, safe, and controlled injection at all times
  • Compatible with single-component PU foam, hydrophilic PU gel, hydrophobic PU resin, and epoxy injection materials
  • Injection packers (hammer-in and mechanical types) — installed in drilled holes at 45° to the crack to act as entry ports for the resin
  • Water-reactive PU resin expands 20–40× on contact with moisture, filling all voids and creating a flexible, watertight seal
  • Stops active water leaks in real time — no need to wait for the structure to dry before injection
  • Easy to flush and clean after use — solvent or acetone flush through hopper clears residual resin from pump and hose
How It Works
1
Drill & Clean

Drill holes at 45° along the crack at 15–30 cm intervals. Clear debris with compressed air.

2
Install Packers

Insert hammer-in or mechanical packers into drilled holes — these act as the injection entry ports.

3
Connect & Inject

Attach the pump hose to the first packer and inject PU resin under controlled pressure from lowest to highest.

4
Resin Expands

PU reacts with moisture, expanding to fill the crack completely and forming a watertight foam seal.

5
Cure & Finish

Once fully cured (minutes to hours), remove packers, cut flush, and clean the surface.

Fields of Application
💧

Active Leak Sealing

Stops flowing water leaks in concrete structures instantly — no need to wait for the crack to dry before injecting.

🏠

Basement & Below-Grade Walls

Seals hydrostatic pressure-driven leaks in basement walls, floors, and raft slabs without excavation or external waterproofing.

🚇

Tunnels & Subways

Used for emergency and planned waterproofing repair of leaking joints and cracks in tunnel linings subject to groundwater pressure.

🌉

Bridges & Infrastructure

Injects PU resin into cracks in bridge piers, abutments, retaining walls, and culverts to restore waterproofing and structural protection.

🏊

Water Tanks & Reservoirs

Repairs leaking joints and cracks in water retaining structures, sewage tanks, and drainage chambers from the inside face.

🏗️

Construction Joint Sealing

Seals leaking construction and cold joints in concrete structures where the original waterproofing system has failed or was not installed.

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